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Old 03-01-2008, 09:56 PM   #61 (permalink)
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The 02 sensor will not fit into the defouler if you don't drill it out. Now you can try to drill just enough so that it fits but not all the way through like soxfan 143 said.
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Old 03-02-2008, 01:50 AM   #62 (permalink)
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I tried the "don't drill all the way through" thing when I removed one of the defoulers in an attempt to get more clearance.

Got a CEL within 10 miles of driving and the sensor still hits the chassis on startup and when reversing. It sucks.

Once again, I have a Vibrant RH so the clearance issue may not apply to the smaller DCRH. But I can almost guarantee the single defouler not drilled through method won't work.
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Old 03-02-2008, 02:47 AM   #63 (permalink)
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Not the single but still the stacked but "don't drill all the way through" the one that the 02 sensor goes into.
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Old 03-02-2008, 07:15 AM   #64 (permalink)
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Subscribed. I really don't feel like paying almost $50 for this, so if the cheap ones work
Cheap ones work...I did one before...but how will it fit on our cars now? That was the question! So...a $50 insurance policy? well worth it
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Old 03-02-2008, 01:44 PM   #65 (permalink)
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I don't have any pics of this. Sorrry guys. The header was delivered directly to my shop a day earlier than expected so naturally I had to installl it right away and I didn'y have the camera.

The washer thrick won't work. You would need way too many and there wouldn't bee enough of the sensor threaded into the defouler. And it would push it out too far and you would have clearance issues. Especially with the Vibrant and BC headers because they are larger in diameter.

So using only one defouler drilled out like mine will throw a CEL? So you have to use both of them? That sucks. I still used both. I just did it like that so I would have a little extra protection against throwing a CEL.

And you have to drill it almost all the way to get it to not bottom out the O2 sensor on the defouler. And if you have to, use an extra spark plug crush washer on the O2 sensor if you're worried about drilling to close and going through. They seal really well. I used one on the Defouler that screwed into the header. But I just reused the one that was on my O2 sensor. The only downfall to using the washer will be more clearance issues. So the more you drill the better. I have about a half a millimeter of space between my O2 sensorand the defouler. It's a really toght fit but it works. I have a little over 375 miles without a CEL.
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Old 03-02-2008, 08:01 PM   #66 (permalink)
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We need more reasonably priced angled ones ... :O
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Old 03-02-2008, 08:19 PM   #67 (permalink)
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Onefastsi is happy to pay $50 for angled de-fouler.
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Old 03-03-2008, 06:29 PM   #68 (permalink)
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Hm...I have a SSR RH, should I be using an angled or straight defouler? I don't have a defouler at the moment, so anyone know?
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Old 03-03-2008, 06:57 PM   #69 (permalink)
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I'm not too familiar with the SSR header but if it's anything close to the Vibrant you will ultimately want an angled one. I just installed my Vibrant yesterday and even with only one defouler on there are clearance issues. I don't know how people can fit two...that would just be crazy.

Clearance aside (my setup right now isn't great...but it works), I am waiting to see if I throw a code before I shell out $40+ for an angled defouler.
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Old 03-03-2008, 07:15 PM   #70 (permalink)
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So an angled defouler should fit I suppose - but $40 for an angled one v.s. ony a few bucks for a cheap DIY defouler, sigh - I guess I have no choice.

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I'm not too familiar with the SSR header but if it's anything close to the Vibrant you will ultimately want an angled one. I just installed my Vibrant yesterday and even with only one defouler on there are clearance issues. I don't know how people can fit two...that would just be crazy.

Clearance aside (my setup right now isn't great...but it works), I am waiting to see if I throw a code before I shell out $40+ for an angled defouler.
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Old 03-03-2008, 09:01 PM   #71 (permalink)
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If you're running a Vibrant with HFC you should be able to get away with only one defouler. But if you're running the full race header you will most likely need both of them which won't fit without it hitting the body.
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Old 03-03-2008, 09:41 PM   #72 (permalink)
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I'm running Six Sigma Racing header, it's catless so I'm guessing it's comparable to BCRH, DCRH & Vibrant w/o cat...

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If you're running a Vibrant with HFC you should be able to get away with only one defouler. But if you're running the full race header you will most likely need both of them which won't fit without it hitting the body.
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Old 03-03-2008, 09:55 PM   #73 (permalink)
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If you're running catless you will definately nned both defoulers. What's the pipe diameter at the O2 sensor? If it's 2.5 inches you might get some contact with these defoulers. The larger diameter headers are having problems with the end of the sensor hitting the body when shifting and in reverse. The DC header is only 2 inches so it has more room there. That's why people are buying those angled defoulers.
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Old 03-03-2008, 09:58 PM   #74 (permalink)
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Which defouler you need, from what I've read, depends on the header. The DCRH is a smaller diameter than the other ones so the use of a DIY defouler works (I think). With the Vibrant (and probably the Buddy Club) there is definitely a clearance issue. If your header is more like these you will have a problem and since you are catless you are almost certain not to be able to use just one defouler.
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Old 03-03-2008, 10:11 PM   #75 (permalink)
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The pipe diameter at the O2 sensor is indeed 2.5 inches. By both you mean one stacked on another? Would an angled defouler have any problems then?

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If you're running catless you will definately nned both defoulers. What's the pipe diameter at the O2 sensor? If it's 2.5 inches you might get some contact with these defoulers. The larger diameter headers are having problems with the end of the sensor hitting the body when shifting and in reverse. The DC header is only 2 inches so it has more room there. That's why people are buying those angled defoulers.
It's 2.5 inches where the defouler is at, and I believe the O2 sensor hole is at about 10 o'clock or even 2 o'clock...facing upwards either to the left (10 o'clock) or to the right (2 o'clock)...

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Which defouler you need, from what I've read, depends on the header. The DCRH is a smaller diameter than the other ones so the use of a DIY defouler works (I think). With the Vibrant (and probably the Buddy Club) there is definitely a clearance issue. If your header is more like these you will have a problem and since you are catless you are almost certain not to be able to use just one defouler.
Here are some pictures of the header:







Disregard the miscellaneous nuts and bolts, they're just extras.

Last edited by Vinc84; 03-03-2008 at 10:20 PM.
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Old 03-03-2008, 10:18 PM   #76 (permalink)
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Considering it's the same size as the Vibrant and is angled up (my Vibrant is rougly 10 o'clock on the driver's side) you will need an angled defouler. A single Help defouler won't be enough deflection running catless. I barely fit one of them on my setup....and two would have been impossible.
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Old 03-03-2008, 10:22 PM   #77 (permalink)
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Yeah I realized that I can move it to either 10 o'clock or 2 o'clock - whichever one being the best postition. So are you using an angled defouler then or just one straight defouler?

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Considering it's the same size as the Vibrant and is angled up (my Vibrant is rougly 10 o'clock on the driver's side) you will need an angled defouler. A single Help defouler won't be enough deflection running catless. I barely fit one of them on my setup....and two would have been impossible.
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Old 03-03-2008, 10:33 PM   #78 (permalink)
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Onefastsi is happy to pay $50 for angled de-fouler.
Happy? no, never happy paying for anything! but...gotta do what you gotta do! Pay to play!
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Old 03-03-2008, 10:34 PM   #79 (permalink)
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I am using one (instead of two) of the Help defoulers and the clearance is pretty much nonexistent. Since it fits I am waiting to see if I throw a code or not. If I do I'll be buying an angled one.
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Old 03-03-2008, 10:40 PM   #80 (permalink)
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Originally Posted by jaybirn View Post
I am using one (instead of two) of the Help defoulers and the clearance is pretty much nonexistent. Since it fits I am waiting to see if I throw a code or not. If I do I'll be buying an angled one.
What header are you running?
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