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Dan, I wish I were better at fabricating. I found a site with carbon fiber sheets. I wish I could work with the sheets as I could come up with an optimum design.
I feel that some form of plastic is probably the best option when constructing an airbox as the heat transfer is radically reduced. For the moment, the CRV airbox is the best option I have found as it is close to what we have now with stock mounting points and a larger interior volume.
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