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Old 12-28-2007, 09:22 PM   #1 (permalink)
Moose
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Join Date: Oct 2007
Location: Toronto, Canada
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DIY Heavy Duty Rear Swaybar End-links

DIY Heavy Duty Rear Swaybar End-links

As I prep to install my Rear Progress Rear Swaybar I wanted to change out the endlinks to something more robust.

I could have just ordered the nice Corsport or Hotchkis units but I wanted to make my own ... its more fun

So for comparasin I ordered a OE endlink to provide me the dimentions I need to work around
OE Rear End-link



I then went out to my favorite Industrial Supplier and poked thru there hardware ... in particular the Aurora Rod ends. I also picked up some grade 5 (hardended) hardware. For Simplicity I used Imperial Parts as they are easier to source, but I could have ordered Metric to match the rest of the car



Per Side ...
Aurora 3/8"x24 Rod-Ends 1-male Right hand thread, 1 Female right-hand thread
2- 3/8"-24 x 1.5 " Socket Cap(hex) Grade 5 bolt
2- 3/8" Nylok Nut (Self-Locking)
1- 3/8" Standard Nut (to lock the two rods-ends together)

Then I assembled them ...



Just in case I ran into problems with rotational clearance I radiused a spare 3/8's nut




And with a 1/4" longer bolt, I assembled it with the rod-ends


Total Cost
~$6.00 ea for economy Aurora Rod-ends
~$16.00 ea Premium PTFE lined Rod-ends
~$10.00 in Hardware

Total (Economy) - $20 a side
Total (Premium) - $40 a side

As a note ...the similar Corsport have neoprene sealed bearings which should extend there life ...


Rod Ends, Spherical Bearings & Bushings - Aurora Bearing Company

Aurora Rod End and Spherical Bearing Index

Taaaa Daaa

Moose

Last edited by Moose; 07-01-2008 at 07:25 PM.
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